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DC/DCConverters TEN40Series,40Watt Features HighPowerDensity:40Wina 51x51x10mm(2"x2"x0.4")Package compliant RoHS Wide2:1InputVoltageRange ModelswithSingle-,Dual-and TripleOutput 3.3and5.0VDCOutputs Range:-40Cto+85C The TEN 40 series is a family of high performance 40W dc-dc converter modules featuring 30 standard models with wide 2:1 input voltage ranges in a compact low profile case with industry-standard footprint. A very high efficiency allows an operating temperature range of -40C to 85C. Built-in filters for both input and output minimizes the need for external filtering. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Modelswith2independentlyregulated ExtendedOperatingTemperature OverTemperatureProtection UnderVoltageLockout RemoteOn/Off ShieldedmetalCasewithinsulated Baseplate OptionalHeatsink LeadfreeDesign-RoHScompliant 3YearsProductWarranty Models Ordercode TEN40-1210 TEN40-1211 TEN40-1212 TEN40-1220 TEN40-1222 TEN40-1223 TEN40-1233 TEN40-1234 TEN40-1231 TEN40-1232 TEN40-2410 TEN40-2411 TEN40-2412 TEN40-2420 TEN40-2422 TEN40-2423 TEN40-2433 TEN40-2434 TEN40-2431 TEN40-2432 TEN40-4810 TEN40-4811 TEN40-4812 TEN40-4820 TEN40-4822 TEN40-4823 TEN40-4833 TEN40-4834 TEN40-4831 TEN40-4832 Inputvoltagerange Output1 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A Output2 Output3 Efficiencytyp.. 86 % 86 % 86 % 85 % 85 % 85 % 84 % 84 % 86 % 86 % 87 % 89 % 88 % 86 % 87 % 87 % 85 % 85 % 87 % 87 % 88 % 90 % 89 % 88 % 87 % 87 % 86 % 86 % 88 % 88 % Page1of9 9-18VDC *5 VDC / 8.0 A -12 VDC / 1.8 A -15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A 18-36VDC *5 VDC / 8.0 A -12 VDC / 1.8 A -15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A 36-75VDC *5 VDC / 8.0 A -12 VDC / 1.8 A -15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A -12 VDC / 0.4 A -15 VDC / 0.3 A http://www.tracopower.com * dynamic current allocation, max. 8A total output current for both outputs together DC/DCConverters TEN40 InputSpecifications Input current at no load 12 V models: 200 mA typ. 24 V models: 100 mA typ. 48 V models: 50 mA typ. 3.3 V single 5.0 / 12 V single 3.3 & 5 V dual 12 / 15 V dual 3.3 V triple 5.0 V triple output output output output output output models: models: models: models: models: models: 2680 / 1325 / 655 mA typ. 4065 / 2000 / 1000 mA typ. 3415 / 1685 / 825 mA typ. 4400 / 2100 / 1050 mA typ. 3000 / 1500 / 750 mA typ. 4000 / 1990 / 980 mA typ. 5 V/ms, max. (complies with ETS300 132 part 4.4) 12 Vin models: 9 VDC / 8 VDC (typ.) 24 Vin models: 17.8 VDC / 15.8 VDC (typ.) 48 Vin models: 36 VDC / 33 VDC (typ.) 12 / 24 / 48 Vin models: 25/50/100 V max. EN 55022 level A, FCC part 15, level A with external capacitor (see note 1) EN 61000-4-2, perf. criteria B EN 61000-4-4, perf. criteria B EN 61000-4-5, perf. criteria B 1% ( 5% for auxilary outputs) 10% (only for single output models and symetric dual output models) - Input variation Vin min. to Vin max. single output models: dual output models: triple output models (main/auxiliary): - Load variation 10 - 100 % single output models: dual output models: triple output models (main/auxiliary): - Load cross variation 25 % /100 % Dual output models: triple output models (main/auxiliary): 0.5% max. 1% max. 1% max. / 5% max. 0.5% max. 1% max. 2% max. / 5% max. 5% max. 1% max. / 5 % max. 0.02%/K max. 3.3 V & 5 V outputs: 50 mVpk-pk max. dual outputs: 150 mVpk-pk max. all other outputs: 75 mVpk-pk max. 25 ms typ. 300 s typ. indefinite (automatic recovery) 150% of Iout max typ. foldback @ 115C typ 3.3 5 12 15 V V V V output: output: output: output: 3.9 V 6.2 V 15 V 18 V 40Watt Input current at full load (nominal input 12/24/48 Vin) Input voltage variation (dv/dt) Start-up voltage / under voltage lockout Surge voltage (100 msec. max.) Conducted noise (input) ESD (input) Fast transient (input) Surge (input) OutputSpecifications Voltage set accuracy Output voltage adjustment Regulation Temperature coefficient Ripple and noise (20 MHz Bandwidth) Start up time (nominal Vin and constant resistive load) Transient response time (25% load change) Short circuit protection Over load protection Thermal shutdown Over voltage protection All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page2of9 DC/DCConverters TEN40 OutputSpecifications Minimum load (only for dual output models) 10% of rated max current (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) 3.3 V / 5 V / 12 V / 15 V: 21'000 / 13'600 / 2'360 / 1510 F max. dual output models (3.3 V / 5 V): 11'000 / 6'800 F max. dual output models ( 12 V / 15V): 1'200 / 750 F max. (on each output) 3.3 V triple output models: 13'000 / 330 F max. (main-/output 2 & 3) 40Watt Capacitive load output models GeneralSpecifications Temperature ranges - Operating - Case temperature - Storage - 40 C ... + 85 C + 100 C max. - 55 C ... + 125 C see graphs on page 3 to 5 95 % rel H max. > 510'000 h @ + 25 C 1`500 VDC >1`000 M Ohm 1000 pF max. 3.5 ... 12 VDC or open circuit. 0 ... 1.2 VDC or short circuit pin 3 and pin 2 2.5 mA max. 300 kHz typ. (Pulse width modulation PWM) 10-55Hz, 10G, 30 minutes along X,Y,Z UL 1950, EN 60950, IEC 60950 compliance up to 60 VDC input voltage (SELV limit) UL /cUL File E 188913 - Input / Output - Input / Output - Input / Output - On: - Off: - Off idle current: Derating Humidity (non condensing) Reliability, calculated MTBF (MIL-HDBK-217 E) Isolation voltage (60 sec) Isolation resistance Isolation capacity Remote On/Off Switching frequency (fixed) Vibration Safety standards Safety approvals Note1: In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220F/100V, ESR 90mOhm. OutputVoltageAdjustment Trimup Trim Trimdown Ru +Vout Rd Trim Ru [kohm]* - Vout Ru [kohm]* output +5% +10% 3.3V 6.8 1.5 5V 4.7 0.56 12V 47 8.2 12V 15V 47 33 2.2 2.7 output -5% -10% 3.3V 8.2 0.68 5V 5.6 0.68 12V 56 5.6 12V 15V 33 39 2.7 3.3 *approximate values All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page3of9 DC/DCConverters TEN40 PowerDe-rating Natural convection without heat-sink Natural convection with heat-sink TEN-HS3 500 LFM with heat-sink TEN-HS3 TEN 40-1210 100 100 40Watt TEN 40-1211 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-1212 100 100 TEN 40-1220 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-1222 100 100 TEN 40-1223 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] http://www.tracopower.com Page4of9 DC/DCConverters TEN40 PowerDe-rating TEN 40-1231 100 100 40Watt TEN 40-1232 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-1233 100 100 TEN 40-1234 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-2410 100 100 TEN 40-2411 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] http://www.tracopower.com Page5of9 DC/DCConverters TEN40 PowerDe-rating TEN 40-2412 100 100 40Watt TEN 40-2420 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-2422 100 100 TEN 40-2423 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-2431 100 100 TEN 40-2432 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] http://www.tracopower.com Page6of9 DC/DCConverters TEN40 PowerDe-rating TEN 40-2433 100 100 40Watt TEN 40-2434 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-4810 100 100 TEN 40-4811 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-4812 100 100 TEN 40-4820 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] http://www.tracopower.com Page7of9 DC/DCConverters TEN40 PowerDe-rating TEN 40-4822 100 100 40Watt TEN 40-4823 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-4831 100 100 TEN 40-4832 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] TEN 40-4833 100 100 TEN 40-4834 80 Output Power (%) Output Power (%) -40 -20 0 20 40 60 80 100 80 60 60 40 40 20 20 0 Ambient Temperature [C] 0 -40 -20 0 20 40 60 80 100 Ambient Temperature [C] http://www.tracopower.com Page8of9 DC/DCConverters TEN40 PhysicalSpecifications Case material Baseplate material Potting material Weight Soldering temperature copper, nickel plated none conductive FR4 epoxy (UL 94V-0 -rated) 65 g (2.3 oz) max. 265 C / 10 sec. 40Watt OutlineDimensions Pin-Out Pin 1 2 3 4 45.7 (1.8) (0.3) (0.3) (0.2) (0.3) (0.2) (0.3) 7.62 7.62 5.08 7.62 5.08 7.62 50.8 (2.0) 7 6 5 4 Bottom view 5.08 10.16 9 8 12.7 (0.5) 3 2 1 Single +Vin (Vcc) -Vin (GND) No con. -Sense +Sense +Vout -Vout Trim (0.2) (0.4) Dual symmetric +Vin (Vcc) -Vin (GND) No pin +Vout Common Common -Vout Trim Dual assymmetric +Vin (Vcc) -Vin (GND) + Vout 1 -Vout No con. No con. +Vout 2 -Vout2 Triple +Vin (Vcc) -Vin (GND) + Vout 2 Common 2/3 -Vout 3 +Vout 1 -Vout 1 No con. Remote On/Off (0.14) 3.5 5 6 7 8 9 10.2 (0.4) 50.8 (2.0) Dimensions in [mm], () = Inch Pin diameter: 1.0 0.05 (0.04 0.002) Pin pitch tolerances: 0.35 (0.014) Case tolerances: 0.5 (0.02) Heat-sinkTEN-HS3 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter Ordercode: TEN-HS3 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 22g (0.78oz) (without converter) 17.0 (0.67) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heatsinks already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed any time without notice. Rev. 10/07 Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43 311 45 11 * Fax +41 43 311 45 45 * info@traco.ch * www.tracopower.com 14.5 (0.57) Page9of9 |
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